Step-by-step guide to make your own external solar window shades to keep your house cool. SolarShade

Hot Summer Heatwaves

With the recent particularly hot summer and strong heatwaves we’ve realised that our houses are great at keeping heat in during the winter, but not so good at keeping heat out when ambient temperatures are reaching levels of 30 degrees Celcius and beyond.

Most of the heat was coming from the direct sunlight beaming through the windows, and even closing curtains during the day did little to slow down the rise in temperature.

We experimented with a few different techniques including hanging an old bed sheet outside to cover the big french windows. It quickly became obvious that blocking or significantly reducing the direct sunlight before it comes through the glass has the greatest impact in keeping indoors cool.

Shutters

In much of southern Europe you’ll see shutters on a lot of buildings, and you’ll notice that the windows probably also open inwards. In the UK, our windows mainly open outwards, and even if we swapped them, there probably isn’t room either side on the outside wall to put door-like shutters. Planning permission is also primarily aimed at security shutters on domestic properties which generally don’t look that attractive either on houses.

Temporary versus Permanent Fittings

Having something that reduces solar heating in the summer is desired, but not so in the winter months where this can actually help reduce heating requirements (and also help keep the bills down). So a temporary fitting that can be put up and taken down when needed is desired. There are some window foils that you can retrofit to the outside of your glass windows, but again these would reduce the benefits of winter sun warming the house. They also have other risks depending on the nature of the reflectivity that may results in bird strikes and perhaps redirecting strong sunlight in unintended and unhelpful ways.

Temporary Solar Shades

The solution we’ve settled on is a temporary external solar shade that blocks 95%+ of the direct sunlight whilst still letting you see out.

This can be easily put up and taken down as needed, and easily rolled up and stored away in the loft or garage or under a bed until the next summer if it is needed. The shade materials are fully rated for external use in strong sunlight being waterproof and UV resistant, as seen in the supplier’s performance details.

  • UV Protection: Up to 95%*
  • Glare Reduction: Up to 94%*
  • Natural Daylight: Filters Natural Daylight While Maintaining Outward Visibility
  • Openness Factor: 3%
  • Weather Resistance: Suitable for Long-Term Outdoor Exposure
  • UV Stability: Excellent Outdoor UV Stability
  • *Performance values are based on the manufacturer’s technical data and may vary depending on installation, colour selection and environmental conditions.

As an added bonus the material also has sustainable attributes, which is nice:

  • “…it is manufactured from 100% recyclable materials, making it suitable for sustainable building and design projects.”
  • “Technical Woven Mesh, 100% Recyclable”

How to make DIY External Solar Window Shades

This is a comprehensive step by step guide on how to make your own shades. If you find this useful or have any constructive feedback on improving the approach if you’ve tried this out then please do let me know.

Materials and Tools

  • Solar Shade Material (in colours of your choice) from FabricUK available by the metre (“Sun Shade Mesh Wide Width” from 267cm roll).
  • Glass Suckers with M4 mounting thread from Amazon or your preferred supplier.
  • Grommet Tool and Grommets from Amazon or your preferred supplier. 6mm hole diameter for the grommets.

If you want to use different glass suckers make sure that the grommets are just bigger than the thread size and that the screw cap will secure the shade onto the glass sucker.

Measuring the Windows

The fabric will be fixed to the glass with glass suckers so we want it to sit within the outer PVC/Wooden frame.

WindowMeasure01 An example window. Outward doorlike opening. Single pane small window.

WindowMeasure02 Measure the width of visible glass.

WindowMeasure03 Measure the height of visible glass.

Measuring and Cutting the Fabric

The fabric we are using today has two different colours front and back. I have chosen to use the white side facing outwards, with the grey side facing inwards. Check the dimensions of your piece to work out the best way to cut out your required shade pieces.

FabricMeasure01 Two colour fabric.

The fabric may have been cut from a larger piece, or this may not be your first shade, so check which edge is straight and true. Here the wooden floor provides a handy visual guide for comparing the edge of the piece opf fabric.

FabricMeasure02 Find the straight edge.

FabricMeasure03 Close up of the straight edge lined up with the flooring grooves.

Measuring and Cutting the Width

Measure the required width and make a small mark (I’ve used a waterproof black liner pen). Take all measurements from the straight and true edge. (See later section for how to make a true edge if you don’t have one). Mark at the two ends and one in the middle to provide a guide when connecting them by drawing the straight line.

FabricMeasure04 Measure top width from the right hand edge.

FabricMeasure05 Measure bottom width from the right hand edge.

FabricMeasure06 Make a small mark with the pen.

FabricMeasure07 Measure mid width from the right hand edge.

Connect the marks with a straight edge. Here I’ve used a spare bookshelf, you may have a piece of wood or a long ruler.

FabricMeasure08 The shelf edge is long enough to reach the top and mid marks.

FabricMeasure09 Ensure the rule lines up close to the top mark.

FabricMeasure10 Ensure the rule lines up close to the mid mark.

FabricMeasure11 Draw the line along the row of holes.

FabricMeasure12 Slide the rule to extned the line to reach the bottom mark.

FabricMeasure13 A completed line that marks the width of our shade piece.

Cut the strip from the fabric piece.

FabricMeasure14 Use larger scissors if you can for a straighter cut.

FabricMeasure15 The completed cut.

FabricMeasure16 The resultant piece of fabric.

Making a Straight and True Edge

Before we can measure out the required length, we need to make our top edge straight. By using a straight edged object and matching it up with the rows on the fabriac we can mark out a new edge to cut, and then use this new line for measuring from.

FabricMeasure17 Place the rule close to the top edge.

FabricMeasure18 Allow for a little fabric to extend beyond the rule.

FabricMeasure19 Draw the line following the row of holes.

FabricMeasure20 The completed line.

FabricMeasure21 Zoomed in to show the line following the row of holes.

FabricMeasure22 The new straight and true edge after cutting off the rough edge.

Measuring and Cutting the Length

FabricMeasure23 Measure right length from the top edge.

FabricMeasure24 Mark off with the pen.

FabricMeasure25 Measure left length from the top edge.

FabricMeasure26 Mark off with the pen.

FabricMeasure27 Use the rule to draw the line indicating where to cut.

FabricMeasure28 The completed line.

FabricMeasure29 Cutting the line using the scissors.

FabricMeasure30 Completed cut.

FabricMeasure31 The final completed piece of fabric.

Adding the Grommets

The grommets will provide reinforced mounting holes for the glass suckers. Without them the fabric may stretch and slip over the screw caps.

Grommets01 The Grommet Rivetter and bag of small grommet Parts.

Grommets02 The dimensions of the small grommet parts.

Measuring Grommet Positions

The Grommets will be positioned 3cm in from the edges. This gives plenty of clearance from the window frame but not too much fabric extends that may lift with wind.

On this small window we only need grommets in the four corners. On larger windows you may want to add extra grommets on the long edges.

Grommets03 Mark 3cm down from the top edge on right hand side.

Grommets04 Mark 3cm down from the top edge on left hand side.

Grommets05 Line the bottom edge of the tape measure with these marks.

Grommets06 Mark 3cm in from the left side.

Grommets07 Mark 3cm in from the right side.

Grommets08 Completed marks for the top grommet positions.

Grommets09 Mark 3cm up from the bottom edge on left hand side.

Grommets10 Mark 3cm up from the bottom edge on right hand side.

Grommets11 Line the bottom edge of the tape measure with these marks.

Grommets12 Mark 3cm in from the right side.

Grommets13 Mark 3cm in from the left side.

Grommets14 Completed marks for the bottom grommet positions.

Grommets15 Completed marks for all grommet positions.

Rivetting the Grommets

The fabric is sufficientaly thin so we don’t need to use the hole punch to create the holes. The rivetter and grommets are capable of punching the hole as they are applied.

Grommets16 The grommet rool and two pieces of a single grommet.

Grommets17 Place the top grommet piece on the tool.

Grommets18 Place the bottom grommet pirce on the tool.

Grommets19 Feed the fabric into the gap in the open tool.

Grommets20 Line up the centre punch of the tool with the pen mark.

Grommets21 Squeeze and line it up flat with the fabric.

Grommets22 Keep squeezing.

Grommets23 Squeeze until the tool has fully closed.

Grommets24 Release and the grommet should remain in place.

Grommets25 A view of the fixed grommet.

Grommets26 The fabric may still remain in the hole.

Grommets27 On the reverse side it may already be hanging loose.

Grommets28 It can be removed with ease.

Grommets29 A completed grommet.

Grommets33 Four completed grommets.

Wash the Windows

Gently wash the glass clean with plenty of mild soapy water and a cloth or sponge. Rinse well to remove any remaining suds or bits of grit etc. This is to give the glass suckers a good chance of staying fixed.

Attaching the Glass Suckers

Dismantle the screw caps from the glass suckers if they aren’t already separated.

We will be fixing the suckers such that the white side is facing away from the glass.

GlassSuckers01 Glass Suckers showing thread and screw caps.

GlassSuckers02 Place the thread through a grommet hole.

GlassSuckers03 Close up of the thread.

GlassSuckers04 Add the screw cap.

GlassSuckers05 Close up of the fitted suction cup.

GlassSuckers06 The four fitted glass suckers - suction cup view.

GlassSuckers07 The four fitted glass suckers - screw cap view.

Mounting on the Windows

Place the top glass suckers first, stretching the fabric apart as you do to keep it taut. Then place the bottom suckers again keeping the fabric taut.

Mounting01 The cleaned glass window.

Mounting02 Pusing down the top right glass sucker.

Mounting03 Pushing down the bottom right glass sucker.

Mounting04 Pushing down the bottom left glass sucker.

Mounting05 The fitted window solar shade.

Mounting06 View out from inside with the fitted solar shade.

Mounting07 Removal is easy to access the glass sucker by lifting the corner of the fabric.

Storage

The solar shades can be rolled up with the glass suckers still fitted so they don’t get lost before the next summer season. Roll them with the suction cup on the inside to protect the surfaces.

Storage01 Lay the shade with the suction cups facing up.

Storage02 Roll the fabric.

Storage03 Tie a short length of garden twine or string to keep the fabric rolled.

Storage04 Suction cups are protected while rolled.

Weight

The materials are very lightweight so the small glass suckers should be fine for keeping these on your windows for a while. Depending on sizes of the solar shades and how much wind they are exposed to, you may need extra glass suckers adding. Or you can also use the grommets to attach string for other ways of securing the shades to the windows.

Storage05 Rolled solar shade on the scales.

Storage06 The 40.5cm by 94.5cm fabric with grommets and glass suckers weighs only 160grams.